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Pattern sewing machine computer control system

Date:2015-4-9 16:05

Pattern sewing machine computer control system
Connection Manual
Table of Contents
Precautions before 1
1.1 Safety Warnings 1
1.2 Check 2
1.3 Environmental Conditions 3
1.4 Power supply 3
1.5 handling and installation
1.6 Connection Requirements
2 Model Code Description
3 Control Box
3.1 Control Box Dimensions
3.2 control box installation
4 Industrial Motherboard
4.1 Industrial motherboard form
4.2 socket Description
5 motion control board
5.1 motion control board appearance
5.2 socket Description
6 System Connection
6.1 Connection Diagrams
6.2 connection description
Principle 7 system supply
8 Wiring
8.1 input signal wiring
8.2 Output signal wiring
Precautions before 1
During the installation, connection, maintenance, please read this user manual carefully before this product, use the product in a familiar knowledge about the equipment, safety information and all precautions before, and The manual should be kept for at any time. When you find any difficulty in use, and this user manual can not provide the answer, contact the regional distributor or our business, our professional staff will be happy to help you.
 
1.1 Safety Warning
Observe the following warnings to prevent casualties, to prevent equipment damage.
Below "dangerous" and "Warning" symbol is in accordance with the degree of risk of their accident marked.
Dangerous indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Warning indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury, or equipment damage.
 
Danger
Do not let the product hit the water splash, oil and gas, iron, dust, corrosive gases, flammable gases and combustible materials. This indicator does not comply may lead to personal injury, fire.
Control system ground terminal to a reliable earthed.
Failure to follow this instruction may lead to electric shock.
Do not let the cable touch sharp objects, excessive squeezing, pulling cable, and the cable carrying heavy loads. Follow this guide does not cause electric shock or fire.
Install an external emergency power system so that emergency situations can be promptly disconnect the power. Failure to follow this instruction may result in injury, electric shock or fire.
Caveat
Fault or alarm control system, should be troubleshooting, reset the alarm, and then restart. This indicator does not comply could result in personal injury or equipment damage.
Avoid extreme adjustments or changes in the operation to avoid destabilizing actions. This indicator does not comply could result in personal injury or equipment damage.
Compliance input voltage, ensure that the circuit wiring is correct. Failure to follow this instruction may result in electric shock, fire or equipment damage.
Do not hot plug connectors and wiring. Failure to follow this instruction may result in electric shock or equipment damage.
Do not change, dismantle or attempt to repair the control system. Failure to follow this instruction may result in electric shock or equipment damage.
Do not allow the product to be direct sunlight or rain. Failure to follow this instruction may result in equipment damage.
Handling and installation control systems should avoid collision, to prevent the liquid crystal display is scratched. Failure to follow this instruction may result in equipment damage.
Do not install the system to ambient temperature is too high or too low, there is strong electromagnetic interference, or vibration big places. Failure to follow this instruction may result in damage to equipment or system is not functioning properly.
 
1.2 Products Inspection
After unpacking the box, please check the following:
   l packing list inventory product components, accessories, manual, certificate and so on.
   l Check product model meets the merchandise you are ordering.
   l detection products in transit damage, if damaged, do not access to power and used.
   l When problems are detected, please contact the regional distributor or our sales representatives.
 
1.3 Environmental Conditions
Item Condition
Runtime Environment temperature 0ºC ~ 45ºC
Runtime Environment humidity less than 90% RH (non-condensing)
Storage ambient temperature -20ºC ~ 65ºC
When the storage environment humidity less than 90% RH (non-condensing)
Vibration is not greater than 0.5G (4.9m / s2)
 
1.4 Power supply
Project Requirements
Voltage Single-phase AC 220V (+ 10% ~ -15%), the frequency of 50Hz
Capacity 1KVA ~ 2KVA (according to the system power set)
 
1.5 handling and installation
The correct approach should carry the weight of the product.
   l Do not step on the product, press and stacking heavy loads.
   l The product should be mounted to be able to withstand the weight of the material.
   l Avoid metal pieces, screws, water droplets and other conductive material and oil and flammable substances into the product.
   l Avoid strong impact by preventing the liquid crystal display is scratched.
   l Do not install and operate damaged parts of the defective product.
 
1.6 Connection Requirements
Use only copper wire, and select the correct size diameter according to the required power.
   l control system to be reliably connected to the earth terminal.
   l The cable is plugged in, pay attention to plugs and sockets should correspond exactly to avoid wrong plug.
   l Do not plug connectors and wiring in the case is not cut off the power supply.
2 Model Code Description
Item Specification
Single-phase AC220V input supply voltage standard configuration
       Three-phase AC380V need to increase a transformer, the capacity is determined according to actual needs
Input: Three-phase AC380V, output: single-phase AC220V
 
3 Control Box
3.1 Control Box Dimensions
 
A type of system B, G systems
C, D-type system E-type system
 
3.2 control box installation
   l with four M6 screws through the work surface, the suspension control box mounted on the table below.
   l control box should be installed firmly, do not shake, the best shock-absorbing rubber pad control between the box and the table.
   l installation location should be convenient to switch power to the system and the use of USB flash drives, and ensure that when the machine head rollover cable length is long enough.
4 Industrial Motherboard
4.1 Industrial motherboard form
 
4.2 socket Description
No. Socket Name Description
1 PC104 PC104 bus interface, and motion control board X2 docking connector
2 VGA VGA signal interface for connection to a liquid crystal display via VGA cable
3 COM COM serial port via a cable connected to a liquid crystal display
4 USBUSB interface connected to the control box by the front panel adapter cable
5 PS / 2 PS / 2 interface for connecting a computer keyboard
5 motion control board
5.1 motion control board appearance
 
5.2 socket Description
No. Socket Name Description
1 X1 power outlet, power output terminal connected to the switch
2 X2 PC104 bus interface, and industrial motherboard PC104 docking connector
3 X4 input signal interface, each connected to an external input switch
4 X5 output signal interface connected to the solenoid driver board X1 socket or external devices
5 X6 spindle control signal is connected to a shaft drive
6 X7 X-axis control signal is connected to the X-axis drive
7 X8 Y-axis control signal is connected to the Y-axis drive
6 System Connection
6.1 Connection Diagrams
 
6.2 connection description
 
System all cables from the control box outlet hole leads, which are connected to the liquid crystal display, the spindle motor, X-axis motor, Y-axis motor, input 9Pin and 4Pin connector output 9Pin and 4Pin connectors, as follows:
   l the VGA signal cable, COM communication cable, DC 12V power cable to the appropriate socket LCD monitor.
   l The spindle motor power cable and encoder cable connected to the AC servo motor.
   l connected to the X, Y-axis motor cable plugs exactly the same, marked with an "X" or "Y" symbol on the plug, the connection should be a distinction.
   l input signal and the output signal cable, simply enter 9Pin, 4Pin connector, and an output 9Pin, two parts 4Pin docking connector plug can be. Output compare 4Pin connector plug similar to the spindle motor, the connection should be a distinction.
   After l said cable are connected, the system power cable plug into AC 220V outlet.
 
Principle 7 system supply
 
8 Wiring
8.1 input signal wiring
 
Note: A, B, C, D, F, G systems apply.
Voltage control system provides for + 24V DC.
Start connecting switch plate switch connected normally open, normally closed switch connected pause.
Sensing distance home switch and the metal strip between the <5mm, sensing points corresponding mechanical position should be in the middle of the press box.
In the X-axis, can not occur within the entire movement stroke Y axis homing signal whether the phenomenon twice.
4Pin-1 and 4Pin-2 connector, like, a distinction wiring (cable 4Pin-1 short, then the four lines; cable longer 4Pin-2, and only then the three lines). Only D, G-type system was connected 4Pin-2 connector.
 
NOTE: E-type system applies.
Start connecting switch plate switch connected normally open, normally closed switch connected pause.
Sensing distance home switch and the metal strip between the <5mm, mechanical position sensing points corresponding press box should be relatively fixed.
In the X-axis, can not occur within the entire movement stroke Y axis homing signal whether the phenomenon twice.
 
8.2 Output signal wiring
 
Note: A, D systems apply.
Voltage control system provides for + 24V DC.
Negative buzzer end of the black wire, the positive terminal of the red line, measured with a multimeter diode file, beeper sounds.
Solenoid wiring do not distinguish between positive and negative.
To prevent the spindle motor 4Pin connector plugged into the wrong, the 4Pin connector pin 1 and pin hole positions reversed.
Sewing 1306 models do not release solenoid and buzzer, it does not take 4Pin connector.
Output 1-- 2-- presser plate output
Output 3-- 4-- dial line trimming output
5-- loose line output buzzer output 6--
Output 7-- standby output 8-- alarm Clear
 
Note: B-type system applies.
Voltage control system provides for + 24V DC.
Negative valve end of the black wire, the positive terminal of the red line, measured with a multimeter diode file, when a measured value of the red pen then the positive side, the black pen then the negative terminal.
Negative buzzer end of the black wire, the positive terminal of the red line, measured with a multimeter diode file, beeper sounds.
Solenoid wiring do not distinguish between positive and negative.
To prevent the spindle motor 4Pin connector plugged into the wrong, the 4Pin connector pin 1 and pin hole positions reversed.
Output 1-- 2-- presser plate output
Output 3-- 4-- dial line trimming output
5-- loose line output buzzer output 6--
Output 7-- standby output 8-- alarm Clear
 
NOTE: C, F systems apply.
Voltage control system provides for + 24V DC.
Negative valve end of the black wire, the positive terminal of the red line, measured with a multimeter diode file, when a measured value of the red pen then the positive side, the black pen then the negative terminal.
Negative buzzer end of the black wire, the positive terminal of the red line, measured with a multimeter diode file, beeper sounds.
Solenoid wiring do not distinguish between positive and negative.
To prevent the spindle motor 4Pin connector plugged into the wrong, the 4Pin connector pin 1 and pin hole positions reversed.
Output 1-- 2-- presser plate output
Output 3-- 4-- dial line trimming output
5-- loose line output buzzer output 6--
Output 7-- standby output 8-- alarm Clear
 
NOTE: E-type system applies.
Voltage control system provides for + 24V DC.
Negative valve end of the black wire, the positive terminal of the red line, measured with a multimeter diode file, when a measured value of the red pen then the positive side, the black pen then the negative terminal.
Output 1-- 2-- presser plate output
Output 3-- 4-- dial line trimming output
Output 5-- blowing spare output 6--
7-- small output voltage alarm box output 8-- Clear
 
NOTE: G-type system applies.
Voltage control system provides for + 24V DC.
Negative valve end of the black wire, the positive terminal of the red line, measured with a multimeter diode file, when a measured value of the red pen then the positive side, the black pen then the negative terminal.
Solenoid wiring do not distinguish between positive and negative.
Output 1-- 2-- left foot plate output
Output 3-- 4-- dial line trimming output
Output 5-- loose line out 6-- Right platen
Output 7-2 Output 8-2 step step foot tension

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